Monday, November 18, 2013

Chopping Block Cinderella

As I've said, it is good to have other pieces of the boat to offer relief when certain tasks lose some interest. After getting some work done early this morning, I went to inspect the latest plank glue up. They were solid, but I lacked motivation to take them on. Then a look at the rudder blank proved to egg me on. I took the blank with paper template spray mounted on to the Skil bandsaw. What a piece of junk. Even a new blade couldn't move through the 1" stock. Just not enough horsepower. The Bosch scroll saw wins again.

Blank and template.

Templates for a NACA 007 foil proved a right fit for the slab thickness of 31/32". These were paper outlines glued to 1/4" ply, saw cut and filed to the outline. Loads of jack planing approximated the shape well enough for a controlled sanding of 80 grit in the belt sander. The result: a tapered foil that is ready for final finish sanding and glass. I'm very happy with this. What a transformation. She is now a princess.

The day is gorgeous, 68 degrees, sunny and breezy. Being outdoors for a couple hours made for a nice break. Don't think sailing wasn't contemplated.

Now back to designing mundane buildings. Pay is still better!

Foil template testing.

Near done shaping. Some final sanding needed.

Another shot with mineral spirit rub.

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